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Industrial Pipe Insulation for heat-traced pipelines

Industrial Pipe Insulation for heat-traced pipelines – an innovative solution

Date Published 2025-09-17

Industrial pipeline insulation often presents the challenge of optimizing system performance, minimizing operational costs, and enhancing energy-efficiency. Pipelines with heat-tracing require specific standards for steam and electric tracing systems to ensure reliable performance.

The conventional method of meeting the technical specifications of high-temperature insulation involves manually wrapping the pipe section with aluminium foil before installing stone wool insulation. As a result, design engineers, specifiers and installers must consider both the financial and labour-related implications of applying aluminium foil to heat-traced pipelines. 

Time-saving innovation: The benefits of paroc’s pipe section with inner alucoat

Protecting heat-traced systems with stone wool pipe sections lined with internal aluminium foil delivers significant advantages — both in planning and on-site installation. The paroc Pro Section WR 100 INS is specifically engineered to offer a durable, moisture-resistant, and energy-efficient insulation solution for industrial pipelines equipped with heat tracing or heating cables.

Cost savings: With the aluminium foil already integrated on the inside, there’s no need for additional wrapping materials. This eliminates the need to purchase, transport, or handle separate foil, saving on both material and logistics costs. Additionally, the streamlined installation process reduces labour time and associated expenses equalling a saving of over 33% on costs for labour, waste and material*.

Time efficient: Design engineers benefit from a simplified procurement process by eliminating the need to calculate and order extra insulation components. For installers, time is saved at every step; from measuring and unpacking to cutting and applying additional aluminum foil as well as the disposal of unnecessary waste.

Waste reduction: The pre-applied aluminum foil inside the stone wool pipe section ensures more efficient material use onsite, reducing offcuts and packaging waste.

Conventional method using separate slufoil
Conventional method using separate slufoil
Innovative method using PAROC Pipe Section Alucoat WR 100 INS
Innovative method using paroc Pipe Section Alucoat WR 100 INS

Tested performance and compliance with industry standards

Beyond the practical advantages, paroc Pro Section WR 100 INS is a professional-grade solution for industrial pipeline insulation that complies with key industry standards for both steam and electrical tracing systems, including BS, NF CINI and SSG. Also, the product features outstanding water-repellent properties—performing over 10 times better than the EN 13472 requirements – the toughest known standard, even after exposure to 300 °C**.

By choosing the innovative solution, paroc Pro Section WR 100 INS, industrial asset owners gain a smart, reliable solution that optimizes long-term system performance. It helps increase energy efficiency, reduce installation complexity, and lower the overall cost*.

* Based on internal calculations, e. g. assuming 100,00 PLN (approx. 23€)/running meter for additional material and waste handling and 3 PLN (approx. 0,69 €)/running meter additional labour costs for a pipe with 114 mm diameter and 40 mm thickness.
**Third-party testing (2019) and internal testing (2023 and 2024) confirm an average water absorption of less than 0.1 kg/m².

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